PROCESS OF WATER TREATMENT
Processes
Two of the main processes of industrial water treatment are boiler water treatment and cooling water treatment. A large amount of proper water treatment can lead to the reaction of solids and bacteria within pipe work and boiler housing. Steam boilers can suffer from scale or corrosion when left untreated. Scale deposits can lead to weak and dangerous machinery, while additional fuel is required to heat the same level of water because of the rise in thermal resistance. Poor quality dirty water can become a breeding ground for bacteria such as Legionella causing a risk to public health.
Corrosion in low pressure boilers can be caused by dissolved oxygen, acidity and excessive alkalinity. Water treatment therefore should remove the dissolved oxygen and maintain the boiler water with the appropriate pH and alkalinity levels. Without effective water treatment, a cooling water system can suffer from scale formation, corrosion and fouling and may become a breeding ground for harmful bacteria. This reduces efficiency, shortens plant life and makes operations unreliable and unsafe.[8]
Boiler water treatment
Boiler water treatment is a type of industrial water treatment focused on removal or chemical modification of substances potentially damaging to the boiler. Varying types of treatment are used at different locations to avoid scale, corrosion, or foaming. External treatment of raw water supplies intended for use within a boiler is focused on removal of impurities before they reach the boiler. Internal treatment within the boiler is focused on limiting the tendency of water to dissolve the boiler, and maintaining impurities in forms least likely to cause trouble before they can be removed from the boiler in boiler blowdown.
Cooling water treatment
Water cooling is a method of heat removal from components and industrial equipment. Water may be a more efficient heat transfer fluid where air cooling is ineffective. In most occupied climates water offers the thermal conductivity advantages of a liquid with unusually high specific heat capacity and the option of evaporative cooling. Low cost often allows rejection as waste after a single use, but recycling coolant loops may be pressurized to eliminate evaporative loss and offer greater portability and improved cleanliness. Unpressurized recycling coolant loops using evaporative cooling require a blowdown waste stream to remove impurities concentrated by evaporation. Disadvantages of water cooling systems include accelerated corrosion and maintenance requirements to prevent heat transfer reductions from biofouling or scale formation. Chemical additives to reduce these disadvantages may introduce toxicity to wastewater. Water cooling is commonly used for cooling automobile internal combustion engines and large industrial facilities such as nuclear and steam electric power plants, hydroelectric generators, petroleum refineries and chemical plants..
